CAPABILITIES & SERVICES

Lexco Cable’s industry-leading manufacturing services and production capabilities help you bring your value-engineered products to market.

THE LEADER IN WIRE ROPE FABRICATION

From prototype to production, we provide the services, capabilities, and specifications you need under one roof. At Lexco, we always enjoy a good challenge, but we love the simple stuff too, and our experts are always ready to help you find a solution.

Lexco Cable Finds the Right Solution For Your Application

SPECIFIC REQUEST?
CUSTOM ORDER?

We strive to offer our customers the insight and support to help achieve the ideal, fit, form, and function. Have a question? Our experts are always ready to help you find your perfect wire rope, cable, or fiber rope assembly solution.

CUSTOM ASSEMBLIES

Lexco Cable can manufacture wire rope assemblies from the simplest lanyard to the most unique and complex design. With our extensive capabilities, we can customize nearly any assembly to meet your specific requirements.

BULK & PREFABRICATED PRODUCTS

Lexco offers the industry’s widest variety of bulk and prefabricated wire rope fittings, and cable hardware to help you save time and money in obtaining a superior product for ideal results.

MANUFACTURING SPECIFICATIONS

Lexco can meet the specifications and exacting requirements of nearly any request. With our diverse materials and process expertise, we can fabricate your product in compliance with any of these specifications and standards.

CAPABILITIES & PROCESSES

Lexco’s expert-designed processes, optimal materials, skilled employees, and advanced quality control ensure that we are able to meet, and commonly exceed, the needs of almost any industry.

EXTRUSION

We specialize in coating cables with polyvinyl chloride (PVC), nylon, and high-density polyethylene (HDPE) to meet your aesthetic, durability, or safety requirements and use laser micrometers for OD measurement to ensure a top-quality final product.

SWAGING/CRIMPING

Our tooling inventory and hydraulic presses can accommodate most end fittings including spherical, cylindrical, and hex profiles for swaging and crimping in the fabrication of your wire rope assembly.

CUTTING

We can accommodate low and high volume projects with our manual and automatic cutting work cells consisting of mechanical shear cutting and electrical fuse-cutting machinery.

CORDAGE CUTTING

To prevent fraying, we cut fiber rope and bungee cords with hot blades and have an additional automatic hot knife cutting capability for use with webbing.

CABLE COILING

We can coil both coated and uncoated cable on spools as well as pre-cut either type of cable into coiled assemblies at your preference.

DIE CASTING

We zinc die-cast our custom cable end fittings in-house, including barrels, balls, and eyes to provide you with only the highest-quality finished product.

CNC

Our machine tool department specializes in Swiss-type CNC automatic lathes to manufacture and modify fittings in-house and ensure tighter control of tolerances, reduced lead times, increased customization, and cost savings.

ENGINEERING AND QUALITY

Our engineering department utilizes AutoCAD and SolidWorks software to document and guarantee that every assembly we make has the proper tolerances and specifications while our quality department uses calibrated tools to inspect all productions and ensure excellence.

PROOF-LOADING AND PULL-TESTING

We offer pull-testing capabilities for proof-loading and can load up to 50,000 pounds in-house to meet specific military specifications, such as MIL-DTL-5688, and destructive pull-testing requirements.

DISTRIBUTION AND FULFILLMENT

We ship orders directly to job sites, businesses, or individuals and also offer just in time services for our customers, including Kanban releases. We are also EDI capable to allow for convenient release scheduling.

RE-REELING

We can re-reel wire rope into coils as well as on to numerous types of master reel materials including, plastic reels, metal reels, fiberboard reels, and wood reels.

LABELING AND LASER ETCHING

We offer detailed labeling, engraving, and laser etching services for the inclusion of information such as part designation, strength, manufacturing date, and more, directly onto your assembly and can meet MIL-STD-130 identification requirements.

PAINTING

Our in-house painting services are always available for spraying products with MIL-PRF-16173 Class II Grade I corrosion prevention compound as well as a variety of colors for aesthetic or assembly verification purposes.

INDUSTRIES SERVED

Transportation Mining Railroad
Construction Architectural Fitness
Automotive Marine OEMs
Military Defense Signage
Security Lighting And More
Display Recreation
Coils of Wire Rope

BUSINESSES SERVED

Lexco Cable Provides a Variety of Wire Rope Products

BUSINESSES SERVED

AFTERMARKETS SELLERS GENERAL CONTRACTORS
CONTRACT MANUFACTURERS MROs
DIY ENTHUSIASTS OEMs
DEFENSE CONTRACTORS OUTSOURCING SERVICES
DISTRIBUTORS VALVE-ADDED RESELLERS